Why Steam Traps Testing are Essential

The role of Spirax Sarco Steam Traps Testing is to discharge air, condensate and other types of incondensable gasses from your steam system all while not allowing live steam to escape. The appropriate type of steam trap will provide a link between condensate management and good steam, retaining the steam in the process to allow a maximum use of heat, all while releasing the incondensable gases and condensate at the proper time. While it is extremely tempting to consider steam traps testing alone, it is actually the effect they have on the entire steam system that is important and in many situations not appreciated. Consider the following questions: Is plant performance less than it needs to be or slow to respond? Is the system completely trouble free, or have you noticed inadequate steam trapping, which causes leakage, corrosion and water hammer, as well as higher maintenance costs? Does the actual design of the entire system have a negative effect on the efficiency and life of your steam trap? In some cases an inappropriate steam trap will be selected for a certain application, with no negative effects noticed. Also, there are a number of cases where these steam traps testing are shut-off entirely with no apparent problem, where an incomplete drainage of the condensate from one of the drain points means that the extra will be carried on to the next. This could create a serious issue if the next drain is also shut off or blocked. The Necessity of a Steam Trap If you have a steam system, it will not be complete without the steam trap component. This provides the most important link in the entire condensate loop since it connects condensate return with steam usage. In fact, the steam trap is responsible for purging condensate from the system, which allows the steam to reach is ultimate destination in a dry condition allowing it to perform it designated task in an economic and efficient manner. The amount of condensate that a steam trap...

read more

Tips For Working With Stainless Steel Tube Fittings

It may seem logical to assume that all stainless steel fittings sold for use in sanitary processing would be top quality fittings, but this is often not the case. There are products on the market, largely offered through online auctions, which are simply not designed to stand up to the demands of food and beverage product, even though they might be marketed as appropriate for those applications. It is always a good option to buy stainless steel tube fittings from a recognized, reputable and established distributor. These companies take the time to check and verify the manufacturers, ensuring quality food grade stainless and optimal designs on all of the fittings they sell. These distributors sell large volumes of these stainless steel fittings, so they have feedback from their customers. If there is a quality concern with the fittings, the distributor can immediately address the problem. Corrosion Resistance To be considered for use in sanitary processes and for water treatment or other similar types of applications, the stainless must meet minimum requirements for the amount of chromium in the alloy. Most commonly, stainless steel tube fittings used in food and beverage production will be 304 or 316 grade stainless steel. These grades of stainless steel tube fittings are considered to be very corrosion resistant, with the 316 grade of stainless suitable for a wider range of applications as it is highly resistant to damage from exposure to salts. Handling Fittings It is important to minimize any type of scratching to the surface of the stainless steel fittings during the installation process. This is most important on the interior surface where deep and significant scratches can result in corrosion occurring in the fitting in a relatively short period of time. This is also important during the manufacturing of the fittings. Top companies producing these fittings use careful quality control measures to eliminate any interior defects or surface damage during bending, forming, machining or welding. 1 person likes this...

read more

Providers of Industrial Services in Houston, TX Support Their Clients in Important Ways

Running an industrial concern is rarely easy, but seeking out the right types of support can certainly make things simpler. Providers of Industrial Services in Houston TX like USA Environment L P are ready to help in a variety of ways that benefit their clients directly and appropriately. Being familiar with some of the most common options can make it easier to recognize when to arrange for help. A Wide Variety of Services That Account for the Needs of Industrial Businesses Compared to their peers in the commercial sector, industrial companies almost always engage in heavier, more difficult work. Industrial Services in Houston TX are designed to account for as many of the associated needs as possible. Some of the types of services industrial companies most often call for address issues like: Turnaround: Whether in the form of chemical processing plants or petroleum refineries, many types of industrial facilities must be regularly brought to a halt, taken down, cleaned, and refurbished. Being able to turn an entire plant around quickly will often be the key to keeping it profitable and competitive over time. True experts at overseeing and carrying out plant turnarounds can save their clients significant amounts of money compared to others who might offer the same basic services. Working with a turnaround specialist that genuinely excels will often make a notable difference. Tank cleaning: Many kinds of industrial facilities and sites include large tanks that hold chemicals and other supplies or types of output. Keeping these storage vessels as clean as possible will typically extend their service lifetimes and maximize the returns from the investments in them. In many cases, tank cleaning will also be an important activity with regard to how it impacts and supports safety at a particular site. Once again, experts who are able to carry out such duties quickly and with a minimum of disruption help their industrial clients become more competitive. Many More Ways to Support Industrial Operations With these being only a couple of the types...

read more

The Basics Of A Plate Type Heat Exchanger

For sanitary processes with fluid materials, one the most effective ways of providing a heat exchange system between two different fluids is a plate type heat exchanger. While they are simple in design and functionality, they have to be matched correctly to the system as well as to the liquid. The Design and Function The design of the plate type heat exchanger is relatively simple. It includes a series of identical plates, typically made of stainless steel. Stainless steel makes an ideal option as it is corrosion resistant, transfers heat and also very durable, which means the exchanger will have a very long-life cycle. In the design and often at the four corners, there are holes in each of the plates. There will be several plates in the design based on the differences in temperature of the low to medium pressure liquids in the system. Rubber gaskets are used around each of the holes between plates to keep liquids from mixing. There is also a pattern on the plates that help to maximize the surface area. The most common shape of these channels is a chevron shape, but there are also other shapes that are possible. Liquid, either hot or cold, is passed through the alternating channels in the plate type heat exchanger to create the desired temperature change. The two liquids do not make contact with each other, simply the respective side of the plates within the exchanger. What to Consider In choosing any type of heat exchanger for sanitary processes, it will be critical to consider the flow rate, pressure, and viscosity of the liquids in the system. The typical plate style of a heat exchanger is ideal for low viscosity fluids. The size, design and the performance of the specific exchanger in the system will all be critical factors to consider. It will also be important to consider how easy the component will be to clean as this can be a concern with sanitary processes. To learn more about the use...

read more

How to make a Smart Decision in choosing a Pneumatic Conveyor

Pneumatic conveyor systems are used in moving pelletized, granulated or powdered dry material. The systems provide a clean, safe, efficient and productive way of moving materials. The systems serve markets and industries such as manufacturing, automation, chemical, process, and energy. Why Industries Cannot Ignore the Systems The systems can be customized according to your specific requirement. If you have little space remaining in your industry, do not worry as the system can be fitted in an existing system. This makes the system flexible. Since the systems have few moving parts, they require little or no maintenance, so it is cost effective. Less moving parts means the systems need less attention from an operator and less noise. This improves the workplace conditions for the employees and reduces danger experienced from operating numerous moving parts. Different Phases of a Conveyor System There are three phases; dense, dilute and semi-dense phase. In the dilute phase, the conveying system uses low pressure and high-volume air to transport the material being transported all the way until it reaches its destination. The material being transported is suspended in air. As for the dense phase, the material is transported by using high pressure and low volume air. Considering the weight of the material, it is cannot be suspended during transportation through the pipeline. As you choose a pneumatic conveyor, consider factors such as the space at work, type of material to be transported, distance and rates of conveying, and other process requirements. Convenience in Conveying As you consider the best system for conveying, look for a supplier who has been in the industry for long. They will be helpful if you encounter problems and they will help you choose the best system. As part of their support, most suppliers have a 24-7 support system and provide parts, accessories and components. Be the first to...

read more

The Advantages Of Sani-Matic CIP Systems

As a company that specializes in both clean in place (CIP) as well as COP (Clean out of place) washing systems, Sani-Matic provides a range of options for small and large sanitary processing facilities. For efficiency, lower requirements for manual cleaning and for efficiency, the clean in place or CIP systems are becoming a standard part of most facilities. These specialized systems effectively clean the interior of all components and equipment in the processing line without the need to take the system apart. Not only does that speed up the cleaning process, but it can also lead to a longer life cycle for components. Without constant and regular break down and reassembly, there is less likelihood of leaks, a decreased need to replace gaskets and seals and less risk of damage to the equipment as a whole. Specific and Custom Designs The one consideration with many CIP systems is that they tend to be a one-size-fits-all type of system. This is a real challenge in the food and beverage industry where most processes are custom designed and unique to a particular facility. While the standard model may effectively clean the system, including process pipes, fittings, tanks, and machines, it may not have the power and the ability to do a throughout cleaning to meet sanitary standards. To get around this issue, Sani-Matic offers custom designed systems that are uniquely engineered for your specific plant or facility. This allows for precise system development to meet all CIP requirements. Additional Benefits With the custom designed Sani-Matic CIP systems, companies will find they are using fewer chemicals, requiring less water for rinsing and cleaning and also reducing the overall cycle time. Each of these additional benefits helps to save money, increase uptime and reduce the chances of any residual chemicals remaining in the system after the cleaning process. Be the first to...

read more